Automotive Dashboard Injection Mould

• Warranty: 1 Year
• Shaping Mode: Injection Mould
• Surface Finish Process: Polishing
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: PSK-099
• Mould Cavity: Multi Cavity
• Plastic Material: ABS
• Process Combination Type: Single-Process Mode
• Application: Car, Household Appliances, Electronic
• Runner: Hot Runner
• Design Software: UG
• Installation: Fixed
• Certification: TS16949, CE, ISO, FDA
• Standard: HASCO
• Customized: Customized
• After-sales Service: 1 Year
• Transport Package: Customized Boxes
• Specification: 1359*465*424mm
• Trademark: PSK
• Origin: China
• HS Code: 3923100090
• Production Capacity: 500000/Year
• Package Size: 1360.00cm * 466.00cm * 425.00cm
• Package Gross Weight: 1200.000kg

Product Description

Powerfulsky Mould has developed the automotive Interior moulds for international automotive OEM brands.  We offer car Interior molding with excellent quality and short delivery.  For Interior mold tooling, high precision is very important. Such as door trims products have high requirements on the appearance.  We also make dashboard mould, door inner panel mould, AB boss mould.  

Mould Specifications

Mould Name: Automotive Dashboard Injection Mould

Product Name: Automotive Dashboard

Dashboard Size: 1359*465*424mm

Product Material: ABS

Mould Steel: 718H

Mould Base: S50c

Mould Cavity: 1 Cavity

Injection System: Hot Runner

Ejection System: Ejector pins, angle lifters

Mould Estimated Size: 1650 x 820 x 1040mm

Injection Machine Size: 1850T

Mould Lifespan: 800,000shots

Design Software: Moldflow, UG, Pro-E, etc.

Delivery Time: 40-60days

What about automotive dashboard?
Due to its unique spatial position, more and more operating functions are distributed in the dashboard. In addition to reflecting the basic state of the vehicle, the control of tuyere, sound, air conditioning, lighting and so on also gives driving more safety and driving fun. Therefore, in the automobile, the dashboard is a very unique combination of safety, functionality, comfort and decorative components. First of all, it needs to have a certain degree of rigidity to support its attached parts in the state of high-speed and vibration to ensure normal work; At the same time, it needs to have a good energy absorption to reduce the impact of external forces on the pilot and co-pilot in the event of an accident. As people's understanding of the car is more and more beyond its function, the feel of the dashboard, leather grain, color, tone has gradually become an important standard to judge the level of the vehicle. The instrument panel usually contains the instrument panel body (housing), instrumentation, air conditioning control system, air duct/duct, air outlet, operating panel switch, sound control system, defroster, demister, glove box, left cover plate, decorative plate and other parts. Most instrument panels also contain: storage boxes, driver's side glove boxes, speakers and other accessories and clocks, metal reinforcement, ash boxes, smoke lighter, cup holders and other functional parts; Some high-end cars are designed with satellite navigation systems, mobile phone intercom systems, temperature sensing systems and other high-end products. Dashboards can be divided into airless dashboards and airbag dashboards (for the co-pilot) according to safety. At present, only a small number of middle and high-end cars in China are equipped with air bag instrument panels, as people attach importance to safety, customers have increased demand for air bag instrument panels, and the Oems will also use this as one of the points. While air bag deployment protects passengers, it can also harm passengers, especially children. Therefore, some new models of international instrument panel airbags have begun to install switches. For the normal opening of the air bag, an air bag cover plate is designed on the upper part of the air bag to release the air bag when it opens. However, there is a visual connection at the matching point between the instrument panel and the instrument panel, which affects the appearance of the vehicle. For this reason, in recent years, more and more vehicle dashboards are designed as seamless airbag dashboards. It can ensure the normal opening of the air bag, and no visual installation cable.

Application of ABS in Automotive Industry

ABS (Acrylonitrile Butadiene Styrene) has always played an important role in the production of automobile parts. Although PP comes from behind in the production of auto parts, the noble status of ABS in high-end car parts can not be shaken and completely replaced by PP. The noble status of ABS is related to the good characteristics of ABS: thermoplastic ABS resin is widely recognized as an engineering material that can be freely designed, with outstanding aesthetics, flow, toughness, dimensional stability and high heat resistance. ABS can be offered in a wide range of grades, including low-odor ABS, heat-resistant ABS, matting ABS, electroplated ABS and weather-resistant ABS, and ABS has a wide range of applications in automotive interior and exterior trim components. In the interior, ABS can be used to produce door panels, instrument panel trim frames, glove boxes, central control instrument panels, air conditioning outlets, etc. On the exterior, ABS is used to manufacture cooling grilles, frames, license plates, decorations, etc.

1. An important goal pursued by low-odor ABS automotive interiors is to reduce the volatility of materials and improve the air quality inside automobiles, and low-odor materials are one of the goals pursued by automobile manufacturers and automotive material manufacturers. In the automobile indoor air quality conditions, the small molecular organic volatiles in the plastic are easy to migrate to the surface of the plastic products and volatilize into the indoor air, causing a bad odor feeling to the occupants. ABS material that meets the standard requirements of automobile manufacturer can be prepared by selecting appropriate matrix resin, modifying it and controlling appropriate processing conditions.Low-odor ABS materials are mainly used in the production of interior components such as door panels, instrument panel trim frames, glove boxes, central control instrument panels, air conditioning outlets, especially those that need to withstand higher temperatures and conduct air.

2. Heat resistant ABS For some parts that need to withstand higher temperatures, the heat resistance of ABS needs to be improved. A common way to improve the heat resistance of ABS is to blend ABS with PC to make ABS/PC alloy. Heat-resistant ABS is usually used to manufacture heat-resistant components such as air conditioning vents and cooling grilles. For the heat dissipation grille, improve the heat resistance, can prevent the deformation of the parts, so as to prevent the coating from falling off due to deformation, it is also useful ABS or ASA manufacturing. Due to the large area and the need for impact resistance, PC/ABS alloy is also used. The fenders of high-end cars are also made of ABS/PC alloy.

3. The strong light reflection in the cab of an ABS car can cause discomfort and fatigue for the driver, and affect the driver's vision at night. Therefore, matting ABS has a wide range of applications in automotive interior components. Since ABS is a kind of engineering plastic with high finish, in the modification process, we chose a resin grade with relatively low finish and wide molecular weight distribution. And choose sheet or needle shaped, large particle size filler. This can improve the surface roughness of the product, so that the light is scattered and the extinction effect is achieved.

4. Matting ABS is used to manufacture components such as steering wheels and central control dashboards.

5. Electroplating grade ABS Although ABS has a good aesthetic effect, in order to pursue a better aesthetic effect, it is often necessary to carry out surface beauty treatment such as electroplating and painting of ABS. Electroplating grade ABS is obtained by selecting ABS with certain rubber content and rubber particle size and modifying it to improve its polarity. Electroplated ABS is mainly used in cooling grille, decoration and other components.

6. General ABS because it contains double bonds, it is easy to degrade under the action of sunlight and hot oxygen and powder, discolor and lose part of its mechanical properties. Therefore, ABS for exterior trim parts should generally be weather-resistant ABS. There are many varieties of weather resistant ABS, such as ACS, AES and ASA. Among them, ASA is the best variety of weather resistance at present, which is the product of replacing malebutene rubber in ABS with acrylic rubber.
PowerfulSky Mould Located in Shen Zhen,near by Hong Kong PowerfulSky Mould specializes in injection molding production and injection mold making. In pursuit to provide our clients with economical solutions, our 9000 square meters facility offers a wide range of machinery, ranging from 60 Tons -1000 Tons precision injection molding capacities,robotic arm sorting and packing production lines. As the development of the world economic integration, PowerfulSky Mould will spare no efforts in exploring under the principle of Making your concept into reality. There is no job too small for us. Please enquire so we can help you find a solution.