Basic Info.
Application
Household Appliances, Electronic, Home Use
Certification
CE, ISO, FDA
After-sales Service
3 Years
Transport Package
Customized or Color Box
Product Description
Company Name | Powerfulsky Mould Co.,Ltd |
Business Type | Manufacturing |
Shaping Mode | Plastic Household Injection Mould |
Products Name | Plastic Injection Rice Cooker Mold |
Mould Life | According to client's requirements |
Mould base Standard | HASCO, DME, LKM, Meusburger, FUTABA, etc |
Core & Cavity Material | 718H, P20, NAK80, S316H, SKD61, 1.2311, 1.2343, etc |
Products Material | PP, PA6, PLA, ABS, PE, PC, POM, PVC, PET, PS, TPE etc |
Design Software | UG, PROE, Auto CAD, Solidworks |
Runner Type | Hot runner or cold runner |
Gate Type | Side gate, Sub gate, Pin point Gate |
Surface Treatment | Polish,Texture, Silk-screen printing,Anodizing,etc |
Equipment | CNC,EDM,Milling,Grinding,Wire Cut,Plastic injection machine |
Package | Wooden box for mould, carton for plastic products |
Lead Time | 25-40 days for T1 |
OEM/ODM Service | Available |
Quotation | Need 2D/3D drawing or Samples |
Mould Design | Mould design drawing could be sent for confirmation |
Mould Making | Start mould manufacturing after the mould design is confirmed |
Mould Trial | 1st shot samples will be available for checking |
Sample Confirmation | Customer to check and confirm samples |
Mould Modification | Modify the mould if necessary |
Mould Delivery | To deliver the mould after received the 3rd payment |
After-Sales Service | Free of charge for 12 months warranty |
When to Use The Mold Hot RunnerThe hot runner mold is a new structure that replaces the runner of the traditional mold or the three-plate mold with the constant temperature heating state of the runner,so it is not necessary to take out the runner material every time it is formed.We will discuss the timing of using the hot runner from the following four aspects.Differences in mold structureIn order to form oversized products,a hot runner is required to make the plastic flow evenly,such as: automotive inner linings,home appliance casings,etc.,it is necessary to feed glue at many places at the same time or in time sequence.When the side feeding is deviated from the center of the injection molding machine,the hot runner feeding will make the structure of the mold simple,the molding is easy,the molding speed is accelerated,the molding time is reduced,and there is no material head.Disadvantages of three-plate moldIn the three-plate method,the heavy master template must slide on the guide post every time it is shot,so even a new mold is difficult to use,and the mold life is not long.In the three-plate method,the movement amount of the runner material from the mold is larger than the movement amount of the platen required to take out the molded product from the mold in each ejection.Conditions for Using Hot Runner- It is used when the glue is fed from the ejector side,or when a long vertical flow path is required.
- Eliminates problems caused by too long slugs.
- For some large products or products that allow eccentric feeding.
In the method of using the three-plate mold,the mother plate must be moved to take out the material head.If the hot runner molding method is used,the mold opening movement can shorten the movement necessary to remove the material head.Therefore,the three-plate mold must be produced with a large molding machine.When the hot runner is used,a small molding machine can be small molding machine can be used instead.Difficult to form objects such as: hith viscosity,low viscosity,high forming temperature,hot runner system can solve these problems.Specific examples: metal powder injection,ceramic powder injection,plastic magnet injection,plastic bearing injection,thermoplastic rubber,etc.Save on plastic materialsCost of cold slugAs a simple example,if cold slug accounts for 68% of the scrap rate(at the time of manufacture,1 kg of material can only produce 320g of product,and the remaining 680g is cold slug).Although the cold slug can still be recycled,due to the influence of manpower and the mixing ratio of recycled materials,in order to maintain normal operation,some cold slugs must be accumulated,resulting in the retention of funds.During high-speed injection moldingHigh-speed injection molding not only improves the molding efficiency,but also is indispensable for the molding of thick and thin meat such as cups and containers.Stacked die applicationFor some shallow products with large quantities,such as CD shells and small particle products,it only needs to increase the clamping force by 15%,and with the same injection time,the output can be increased by 80%.Environmental protection and efficiency of hot runnerSince the hot runner does not generate "garbage",it does not matter how to deal with "garbage".The so-called "garbage" means the waste of resources.The hot runner system is a low-carbon product and does not have any environmental impact factors.It doen not occupy the space of the storage material head,and there is no problem of crushing noise and deterioration.Due to the wide variety of plastics and different colors,it is often necessary to classify and dehumidify,dry,and seal storage due to the accumulation of material heads.At the same time,the noise must be generated due to crushing,which affects the tranquility,and the poor working environment affects the morale of employees.In summary,we can know that the use of hot runner in the three-plate mold has the following advantages:- The material head is easy to take out,and it can reduce the travel of the material head to take out.
- The flow of plastic during injection is relatively uniform,and the operating conditions of each injection point can be controlled separagely,so that the injection of plastic is easy.
- Save on plastic material costs and labor costs.
Powerfulsky Mould focuses on the R&D,Design and Manufacture of injection hot runner molds.FAQQ: When can I get the price?A: We usually quote within 24 hours after we get your inquiry.If it is veryUrgent,please call us or tell us in your email so that we will regard your Inquiry as priority.Q:How long is the lead time for mold?A:It depends on the mold's size and complexity.Normally,the lead timeIs 25~35 days.If the olds are very simple and not in big size,we can work out with 10 days.Q:Will my drawings be safe after sending to you?A:Yes,we will keep them well and not release to the third party without your permission.Q:How to respond quickly to products?A:If you contact us by email,Wechat,Whatsapp,we promise to reply you within 8 hours.Powefulsky Mould strives to produce high quality products and fast delivery times forall our clients by providing a complete service. From start to finish we offer Design,Prototyping, Mold making,production, packaging and shipping. Products covered by the industries of medical devices, beauty and care, household appliances, Netcom products and Auto and so on. PowerfulSky Moulds clients from all over the world as: USA, Europe, Brazil, Russia, Australia New Zealand and so on. We always believe technology is the primary productive force for the existence and development of the enterprises.
From our state-of-the-art factory in Shen Zhen,China,Powerfulsky Mould offers the latest in precision engineered technology,with a wide range of services for our customers,including:1.Injection Molding Prototype Design2.Rapid Prototyping3.Mold Tool Design4.Tool Making5.Injection Molding6.Assembly- Secondary Processing7.Ultrasonic Welding8.Painting9.PrintingWe work closely with our customers at every stage of the process,from initial Computer Aided Design and mould tool design through to manufacture,using high quality injection moldings to deliver an integrated service tailored to their needs.We are sure that you will find all the information you need about the wide range of precision injection molding services we offer,however please feel free to contact us for further details.
Address:
No. 63, Gao Ke Avenue, Bao Long Street, Long Gang District, Shen Zhen City, China 518116, Shenzhen, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Auto, Motorcycle Parts & Accessories, Bags, Cases & Boxes, Computer Products, Electrical & Electronics, Health & Medicine, Manufacturing & Processing Machinery, Packaging & Printing, Sporting Goods & Recreation, Tools & Hardware, Toys
Management System Certification:
ISO 9001, IATF16949
Company Introduction:
Injection Mould Tooling From The CHINA′s Expert, Powerfulsky Mould
As the premier injection moulding company, we are experts in the design and manufacture of precision injection mould tooling and molded customized plastic parts. Providing solutions right from initial design and development through to manufacture for new product. Powerfulsky Mould was established in 2001, located Shen Zhen, China, has its own factory of 9000 square meters, that offers precision injection molding and packaged in-house product from start to finish.
OUR TEAM
We employ a highly skilled and professional work force, with extensive background in injection mould tooling, design and automation and we take great care to ensure that we develop continuously the skills and knowledge of all the Powerfulsky Mould team, to deliver the right solution for all our customers using modern manufacturing methods.
Standing At The Forefront Of Injection Mould Tooling And Moulding For More Than 20 Years
THE CHINA′s LEADING INTEGRATED MANUFACTURER OF PRECISION INJECTION ENGINEERED COMPONENTS.
From our state-of-the-art factory in Shen Zhen, China, Powerfulsky Mould offers the latest in precision engineered technology, with a wide range of services for our customers, including:
Injection Molding Prototype Design
Rapid Prototyping
Mold Tool Design
Tool Making
Injection Molding
Custom Plastic Injection Parts
Multi-cavity plastic parts
High Precision Molds
Insert & Over molding
Double Short Molding
Unscrewing Molding
Gas-assisted Molding
Prototype plastic parts and Low cycle plastic parts molding
Gas Assist molding
Thin wall plastic molding
High temperature molding
Assembly- Secondary Processing
Ultrasonic Welding
Painting
Printing